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Smart Operations & AI Automation

Hi, I'm Mario Bergsch — building AI-driven smart operations systems for manufacturing and logistics.

31+ years in production, logistics, and process optimization Now: Architect at the intersection of lean management + modern automation (Claude AI, n8n, Kubernetes)


Quick Start

Looking for a specific project?

Project Status Link
AI Shift Handover System ✅ MVP Validated → Repo
Smart Operations Automation Lab 🔄 In Development → Repo
Smart Operations Framework ✅ 20 Playbooks Private Vault

Clone & run the validated MVP:

git clone https://github.com/mario-bergsch/ai-shift-handover-system.git
cd ai-shift-handover-system
pip install -r requirements.txt
export ANTHROPIC_API_KEY=your_key_here
python shift_handover.py

Featured Projects

1. AI Shift Handover System ✅ MVP Validated

Transform unstructured shift notes into structured management reports automatically.

Status: MVP validation complete (12/12 test criteria passed) What it does:

  • SBAR reports (5-minute read, management-ready)
  • RCA analysis (6M + 5-Why root cause)
  • Hallucination-resistant (marks missing data instead of guessing)

Tech: Claude 3 Sonnet API, Markdown, Python

📚 Repository: mario-bergsch/ai-shift-handover-system


2. Smart Operations Automation Lab 🔄 In Development

Kubernetes-based platform for deploying, testing, and scaling smart operations workflows.

Status: Phase 1 complete (Proxmox), Phase 2 in progress (k3s, n8n) Deadline: 2026-06-30

What it will do:

  • n8n workflow automation
  • Prometheus/Grafana monitoring
  • Slack integration
  • SAP OData connectors

Tech: Kubernetes (k3s), n8n, Docker, Prometheus, Python

📚 Repository: mario-bergsch/smart-operations-automation-lab


3. Smart Operations Framework

20 documented Lean Management Playbooks covering:

  • Shopfloor Management
  • 5S & Visual Management
  • OEE optimization
  • KVP (continuous improvement)
  • Safety & escalation procedures
  • RCA & problem-solving

Status: ✅ Documented & active Use case: Standards for production teams, training material


How to Use This Portfolio

Recruiters & Hiring Managers:

  • Check ai-shift-handover-system for a fully working, tested AI project
  • See the 12/12 validated test results in the repo
  • All claims are labeled: ✅ Nachgewiesen / ✅ Validiert / 🔄 Geplant

Developers & Engineers:

  • Clone and run the shift handover MVP (instructions above)
  • Review the prompt engineering approach in /prompts
  • Check architecture decisions in /docs

Operations & Manufacturing Professionals:

  • The RCA example in ai-shift-handover-system uses real 6M + 5-Why methodology
  • The Smart Operations Framework covers 20 lean management playbooks

Skills & Technologies

Domain Tools & Methods
AI & LLMs Claude 3 (API + prompt engineering), GPT, retrieval-augmented generation
Workflow Automation n8n, Python scripting, REST APIs
Infrastructure Kubernetes (k3s), Docker, Proxmox, Linux
Monitoring Prometheus, Grafana, ELK stack
Manufacturing Lean Six Sigma, OEE, RCA (5-Why), SMED, KVP
Integration SAP, ERP systems, Slack, webhooks
Knowledge Mgmt Obsidian, Markdown, documentation as code

What I'm Working On Now

  1. Phase 2: n8n Integration (AI Shift Handover → production workflow)
  2. AWS Cloud Practitioner Certification (exam July 2026)
  3. Smart Operations Consulting (building expertise for advisory work)

Let's Connect

Interested in smart operations automation, AI integration for manufacturing, or lean transformation? Let's talk.


About This Portfolio

Philosophy: Credible over impressive. Every claim backed by documented work.

  • Nachgewiesen (Proven): Smart Operations Framework (20 playbooks, active)
  • Validiert (Validated): AI Shift Handover (MVP tested, 12/12 criteria passed)
  • 🔄 Geplant (Planned): Automation Lab (infrastructure phase, deadline June 30)

No vaporware. No overstatements. Just real engineering.


License

MIT License — free to use, adapt, and share with attribution.

See LICENSE for details.


Updated: 2026-06-05 Status: Building publicly, hiring/consulting open

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Portfolio of Smart Operations & AI Automation projects. Lean management + industry digitalization.

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